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Bonding

Room temperature wafer bonding equipment and service

  • Plasma surface assisted activated bonding system

  • Surface of wafers are activated using plasma source in the high vacuum chamber

  • Wafers are pressed inside the vacuum

  • Chemically active atoms on the surface of wafers bond

  • Bond strength is so high that it is impossible to separate the wafers without breakage

  • Materials with different thermal expansion coefficients can bond to each other since no heating is required

  • Brittle materials such as InP or GaAs can bond to Silicon or other materials since no high forces are required

  • Sub-nanometer intermediate layer make the bond interface transparent to light and heat.

  • Load-locked system allows high througput

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Applications

  • Bonding for high power electronic applications such as Ga2O3 on diamond or SiC

  • Bonding of photodetector and various optical elements on different substrates

  • Wafer level packaging

  • MEMS encapsulation and device fabrication

  • Functional wafer fabrication such as lithium niobate thin films on Silicon

Features

  • Sub-nanometer intermediate layers

  • No heating is required during bonding. Truly room temperature

  • No high force or high pressure is required

  • Very strong bond higher than yield strength of many materials is obtained

  • Substrate agnostic. Anymaterial can be bonded to any other material. The only requirement is atomically smooth surface

Example  Bonded Substrates

  • GaAs, LiNbO3, Quartz, Silicon, GaN, Germanium, Sapphire, Diamond

  • Metal to metal surface bonding

  • Oxide to metal bonding

  • Semiconductor to semiconductor bonding

  • Semiconductor to oxide bonding

  • Oxide to oxide bonding

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